How is Chocolate Made?


If you’ve ever wondered, "How is chocolate made?" or "Where does chocolate come from?" this page will help you discover the answers. You’ll learn how chocolate starts its journey, explore fun chocolate facts, and find easy chocolate recipes that kids can enjoy making at home.
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How Chocolate is Made

Where Does Chocolate Come From?

Let's start at the very beginning. Chocolate doesn't begin as a bar or a chip - it starts on a tree! Chocolate comes from the cacao tree, which grows in warm climates near the equator. These trees produce large pods that grow directly on the trunk and branches.

Inside each pod are about 40-50 cacao beans surrounded by a sweet, sticky pulp. While the beans don't taste like chocolate at first, they hold the key ingredients needed to make it.
cacao tree and beans- CHGT
Ancient Mesoamerican civilizations such as the Mayans and Aztecs valued cacao highly. Cocoa beans were even used as currency. The beans were crushed and mixed with water to create a bitter drink called xocoatl, which was reserved for royalty and honored warriors.

Chocolate as we know it today didn't appear until European explorers brought cacao beans back to Europe, where sugar and milk were added to create sweeter versions.

How Chocolate Is Made from Cocoa Beans

Although chocolate has been enjoyed for thousands of years, the basic process of making it hasn't changed much.
  1. Harvesting: Ripe cacao pods are cut from the tree using machetes.
  2. Fermentation: The beans and pulp are removed from the pods and placed in containers to ferment for several days. This step develops the chocolate flavor.
  3. Drying: After fermentation, the beans are spread out and dried naturally in the sun.
  4. Roasting: Dried beans are shipped to chocolate factories, where they are roasted- similar to coffee beans- to deepen the flavor.
  5. Grinding: The roasted beans are cracked open, and the shells are removed. The remaining pieces (called nibs) are ground into a thick paste known as chocolate liquor.
chocolate beans to liqour- CHGT
Despite the name, chocolate liquor contains no alcohol. It is simply the pure form of chocolate, made from cocoa solids and cocoa butter.

Turning Chocolate Liquor into Chocolate

Chocolate liquor can be further processed depending on the type of chocolate being made. Some cocoa butter is removed to create cocoa powder, while the rest is blended back together with ingredients such as cocoa butter, sugar, milk, or flavorings.

The chocolate mixture then goes through a process called conching, where it is mixed and smoothed for hours until it reaches the desired texture and flavor.

Finally, the chocolate is poured into molds, cooled, wrapped, and packaged- ready to become the chocolate treats we know and love!

Printable Chocolate Trivia Worksheet
Trivia

How is Chocolate Made from Cocoa Beans Video

Chocolate in Many Shapes and Sizes

  1. Semisweet morsels -These are perfect for chocolate chip cookies or any type of add ins in baking.
  2. Semisweet bricks -This is baking chocolate. It can be cut up and melted for chocolate candy, chocolate cakes and icings.
  3. Unsweetened dark bars - Unsweetened chocolate is used for recipes that call for other sweet ingredients like sugar or honey to offset the bitter taste. Many unsweetened dark chocolate bars don't contain anything but cocoa solids so they are safe for those with food allergies.
  4. Dark or milk bars - With or without the nuts or fruit pieces, these are great for eating. Milk chocolate is creamy but the added milk also adds calories and fat. Depending on the chocolate manufacturer, you may get a different taste with each brand you try.
  5. Cocoa powder - This is where the chocolate begins as a presscake once the cocoa butter is removed. The presscake can then be packaged as cocoa powder for hot chocolate and also for baking. Unsweetened baking cocoa is best for recipes. Hot chocolate has other dried ingredients added like sugar and dehydrated marshmallows. It is just for drinking.

Easy Chocolate Recipes- Chocolate Desserts Kids Can Make

Now that we've answered the question, how chocolate is made, try these chocolate desserts, candies, dipped treats, cakes, pies, and no-bake chocolate recipes kids can help make.